Industrial competition in wiring methods: Why crimping technology is the optimal solution for heavy-duty connections
In the world of industrial connectors, "wiring method" is not just a choice of assembly process, but also a reflection of system reliability and engineering philosophy. SMICO always insists that only when every detail from conductor to contact is fully controlled can a stable, safe and efficient industrial connection system be truly built.
Based on this concept, SMICO has built a mature system covering five major wiring technologies: crimping, screw wiring, coaxial bolts, cage springs, and Push-in, which are fully adapted to the needs of diverse scenarios such as rail transit, wind power, mechanical manufacturing, energy and automation equipment.
Why is crimping technology recommended?
In industrial environments that pursue system stability, long-term operational reliability and batch consistency, crimping technology can maximize the brand value of SMICO's "high-reliability connection".
Crimp connections achieved with specialized tools not only create a gas-tight contact that prevents oxidation, but also offer extremely low and constant contact resistance. In actual operation, their performance remains stable even under strong vibration or high-frequency switching, fully meeting the stringent requirements of international standards such as DIN EN 60352-2. Generally speaking, users can be assured of professional, high-quality crimp connections when using the matching tools provided by SMICO to process SMICO crimp pins. Other requirements include matching the crimp pins and stranded wires and adhering to the corresponding assembly instructions.
Crucially, the quality of crimp connections is verifiable, standardized, and reproducible. Whether at the customer's factory or within SMICO's own wire harness production system, we ensure the consistency and reliability of every crimp connection. This controllability is a capability we value highly as a provider of industrial connectivity solutions.
Multiple wiring methods, just to better adapt to the real industrial world
Of course, SMICO never stops at offering just one solution. Our five wiring methods are technical responses to the diverse needs of various industrial scenarios.
In applications requiring frequent assembly and disassembly, as well as visual debugging, screw wiring remains a classic and reliable choice. It requires no specialized tools and offers a wide cross-sectional area range, greatly facilitating on-site operation.
For large-cross-section, high-current, and space-constrained connection scenarios, such as rail transit main power supplies and wind power system busbars, SMICO's coaxial bolt wiring technology, with its compact design and excellent seismic resistance, has become the standard configuration for many major projects.
