What Impact Does The Quality Of Cold-pressed Pin Crimping Have On The Safety Of The Conductor?

In the field of electrical connections, the bonding of female crimp contact with the conductor is a highly sensitive mechanical process. This crimping method uses a special mold to mechanically compress male crimp contact with the conductor cable under normal temperature conditions, causing the material to undergo plastic deformation to form an electrical contact. If the crimp contact crimping is not performed properly, the wires at the connection point may overheat due to poor contact, which in severe cases may even lead to wire breakage and circuit failure.

The crimp contact pin crimping process involves several specific dimensions, including the length of the cable stripped, the arrangement of the conductors, and the degree of fit between the terminals and the wires. The conductor must be fully inserted into the terminal, and all wire cores must fully participate in metal deformation; otherwise, the mechanical strength and conductivity of the connection point will be significantly reduced.