Heavy Duty Connector 80 Pin HDC Power Inserts

Part:
SO-HD-080-MC
Number of contacts:
80
Rated current:
10A
Rated voltage conductor:
250V
Product Certification:
UL CUL CE ROHS DMT
Order No.:
09210403001
Packaging Details:
Standard Export Cartons
Delivery Time:
Within 7 Days
Payment Terms:
L/C, T/T, Western Union, Paypal
Supply Ability:
100000 pcs per month
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Description

High-density electrical cabinets require compact, vibration-proof connections to handle multi-channel control lines and power distribution. The heavy duty connector 80 pin configuration delivers rugged modular connectivity designed to maintain continuous conductivity in harsh manufacturing settings.

Reliable Architecture for High-Density Signal and Power

Industrial automation cabinets often face wiring congestion and signal cross-interference. Utilizing an 80 pin heavy duty connector streamlines dense field wiring into a single interface, significantly reducing installation downtime and miswiring risks during field maintenance.

Electrical Integrity and Contact Reliability

Cold-pressed crimp contacts ensure low contact resistance and prevent thermal expansion from loosening connection points under heavy machinery vibrations. Each hdc 80 pin module provides stable current flow across all positions without voltage drops.

  1. High Contact Density: Integrates control circuitry and power lines into one standardized cut-out.

  2. Vibration-Proof Retention: Gold- or silver-plated crimp contacts resist cyclic fatigue and mechanical shocks.

  3. Rapid Assembly: Pre-assembled wire harnesses allow quick push-in termination on factory floors.

Core Technical Specifications

The following parameters outline mechanical, electrical, and environmental limits for standard 80 pin hdc modular inserts:

Parameter Specification Rating
Rated Current 10A
Rated Voltage 250V
Rated Impulse Voltage 4kV
Pollution Degree 3
Wire Gauge Range 0.14 mm² – 2.5 mm² (AWG 26–14)
Mechanical Working Cycles ≥ 500 mating cycles
Temperature Range -40°C to +125°C

Enclosure Compatibility and Environmental Protection

A bare insert requires a robust outer shell to block moisture, oil mist, and physical impacts. Pairing the connector 80 pin core with a rugged 32BHood/Housing ensures complete mechanical protection conforming to IP65 ingress standards.

Integration with Industrial Protective Enclosures

Powder-coated die-cast aluminum enclosures shield internal pins against corrosive workshop atmospheres.

  1. Cable Entry Versatility: Side or top cable entries match various cabinet routings.

  2. Positive Latch Locking: Double-lever stainless steel latches prevent accidental disconnection during operation.

  3. Sealing Performance: Fluororubber gaskets maintain airtight enclosure integrity under temperature swings.

Selecting the right 80 pin connector assembly prevents unplanned downtime and extends harness service life across robotics, CNC centers, and packaging machinery. Explore technical drawings and CAD models to integrate these heavy duty power connectors into your next panel build.


Heavy Duty Connector 80 Pin HDC Power Inserts

Heavy Duty Connector 80 Pin HDC Power Inserts

Specification

HD Industrial multi pin connectors 80 copper pins

HD Industrial multi pin connectors  80 copper pins used by 2x40 PINS , different combination wiring

80Poles + PE, 10A Male Crimping terminal :

Inserts Suitable Shell:32BHood/Housing
Number of contacts 80
Electrical data acc. to EN 61 984  
---Rated current 10A
---Rated voltage conductor 250V
---Rated impulse voltage 4kV
---Pollution degree 3
---Pollution degree 2 also 10A 230/400V 4kV 2
---Rated voltage acc. to UL/CSA 600V
---Rated voltage for wrap terminal acc. to CSA 2A 30V
Insulation resistance ≥1010Ω
Material polycarbonate
Limiting temperatures -40℃...+125℃
Flammability acc. to UL 94 V0
Mechanical working life(mating cycles) ≥500
Contacts
Material copper alloy
Surface hard-gold plated
hard-silver plated
Contact resistance ≤3mΩ
Crimp terminal  
---Wrie gauge 0.14-2.5mm²
---AWG 26-14

 

SMICO heavy duty connector can match the following interchangeable.

The hood and housing for H32B . 

Suppier Plug insert Socket insert
SMICO SO-HD-080-MC SO-080-FC
H 09210403001 09210403101
ILME CDM 40 CDF 40
TE    
LAPP EPIC 11.2652 11.2662
PHOENIX 1584415 1584428
MOLEX    
WEIDMULLER  HDC HD 40 MC  HDC HD 40 FC
WIELAND  73.710.4058.0 73.700.4058.0
AMPHENOL    

Advantage

SMICO heavy duty connector 

  • Compatible with other brands

  • accept OEM /ODM 

  • accept customized colour : like blue ,black 

  • The popular parts in stock , delivery time fast  

  • Export Packing : Packing for each items respectively or packing for full one set  

  • Without MOQ except the customized type 

Location

SMICO Heavy duty connectors Applications :

  • Machinery
  • Automation
  • Robotics
  • Rail
  • Energy Distribution
  • Renewable Energy
  • Construction Machinery
  • Professional Light and Sound

Packaging

Videos

 

Downloads

HD Industrial multi pin connectors 80 copper pins 09210403001 HD-080-MC Download

FAQs

01.How many employees are there in your factory?

We have more than 130 employees, including the entire production chain.

02.Whether to provide technical documents?

Sure. If there is anything unclear about the product, we will provide you with as detailed technical documents as possible.

03.Does this insert can fit with my frame?

Our module insert can fit with Harting,ILME,Weidmuller,TE and other brand.

04.How to order?

Please email us your purchase order and we will send you a quotation and a proforma invoice.

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