How Can We Ensure That Energy Storage Connectors Have Electrical Performance And Can Withstand Extreme Temperature Shocks?

In environments with drastic temperature changes, the energy storage connector structure undergoes expansion and contraction, posing challenges to contact stability and the insulation system. Laboratory thermal shock cycling tests simulate the temperature-dependent stress field in real-world operation, examining the performance deviations of materials and structures after repeated temperature changes.

Material selection and process layout also affect the performance of battery storage connector in resisting temperature shock. Engineering-grade high-temperature nylon or high-performance polymer shells, combined with alloy or surface-coated contacts, help improve thermomechanical compatibility and maintain geometric stability over a wide temperature range. Simultaneously, refined contact design and structural constraints reduce the risk of loosening caused by thermal expansion and contraction, providing structural support for the storage connector to maintain its electrical function in alternating hot and cold environments.