Improper Process Will Lead To A Decrease In The Mechanical Strength Of The Cold-pressed Pin.

When the pressing geometry and tooling of the female crimp contact crimping process do not meet the established standards, the degree of metal deformation between the contact and the conductor may not meet the design requirements, which may lead to insufficient load-bearing capacity.

Too shallow or too deep a male crimp contact crimping can cause uneven deformation of the internal wire harness, with some areas failing to be effectively crimped and others developing localized material cracks. Such non-standard forming not only affects the tensile strength of the structure but also accelerates failure under environmental stresses such as vibration and thermal cycling. This situation is extremely common in demanding applications, where standards and specifications clearly define the crimping form and forming dimensions in order to maintain mechanical load-bearing capacity and contact stability.